The extra-Large robot is 3 axes AC servo driven robot, single arm with telescopic type, which can be divided light and extra-large robot," Large" is relatively larger than the general robots to take and carry the large volume and heavy weight of objects. According to the name of robot, its structure is similar with planer machine, suitable for applying IMM from 120~3200 tons which is mainly designed for rapid and precise removal on strict demands of good appearance of finished products.
Full AC servo motors are driven on three axes (traverse/crosswise/main arm), with superior load 7.5-50kgs (include jig weight). All linear movement are controlled by servo driven control systems to cooperate with high rigidity structure of linear guiderail for realizing high precise take-out and accurate repeatability.
Features
1. Control system: micro-computer control system was programmed & developed by ZK, write the program with more safety protection functions to provide safeguard for operator and IMM in accordance with insufficient safety protection for domestic IMM situation. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.
2. Palm controller incorporate, changeable Chinese / English screen page, easy learning, multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.
3. The robot designed for large and heavy products is suitable for large IMM with the maximum clamping force of 3200T, and can take out products weight up to 50KG including jig weight.
4. The extra-large robot, open structure design, jig application space is larger, arm lifting space is not restricted, easy to take out larger products.
5. Vertical arm and crosswise movement is driven by pinion unit, smooth transmission, wear resistant, durable, stronger rigidity, crosswise structure using seamless steel pipe, stronger rigidity.
6. The center of gravity of the extra-large robot mechanism is behind, and the moment of mechanical arm is shorter and the operation is more stable.
7. Full AC servo motors are driven on three axes (traverse/crosswise/main arm) take-out at super high-speed 0.7 sec.
8. High rigidity structure design, stable construction, low vibration, abiding and long service life.
9. High performance imported AC servomotor. Working with high precise linear guiderail results in high speed, low noise. precision position at ±0.1mm.
10. Jig circuit: molded parts quickly remove from the mold and slow drop outside the mold to place the parts, with the action function of "quick take and put down gently" to realize stable and perfect removal action and place products safely according to different products with various jigs.
11. Program can be edited according to product requirement which can apply to rapid removal, insert, or complicated automation occasion. It can realize special motion such as array, stack, counting, sample etc.
12. In addition, AC/BC rotation axes can be customized for meeting customers' various products requirement.
13. Multiple Protections: the maximum end position is equipped with limit switches, all direction of end position equipped with ant anti-collision device which can prevent the motion out of control. Complete safeguard for IMM and robot to ensure safety running.
14. Assembled parts and structures design adopt oilless device, easy maintenance and long service life. (Guiderail and slider should be oiled regularly)
15. Lightweight construction design to work with microprocessor well result in significant power saving.
16. Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.
17. Installing robots can increase product capacity, lower product detective rate, ensure operators' safety, reduce labor, reduce waste.
Application
Three servo motor driven extra-large robot is designed for large IMM, can be used for clamping force up to 3200T, is the first choice of large home appliance industrial automation, suitable for large size molding parts take-out and need to be insert the metal injection molding products, widely used in automotive parts, home appliance shell and logistics pallet and other large parts take-out.
In addition, it can also be used in conjunction with peripheral equipment. It is suitable to cooperate with auxiliary equipment to take out finished products & runners from super large IMM. The weight of the product can reach 50KG (including jig weight).
