Single Axis AC Servo Driven Robot is extensively applied to horizontal IMM ranging from 50~400T which can take out the runners and finished products from the mold of IMM. There are two types of arms-single stage and telescopic. Arm adopts two stages of double speed structure, easy to adjust and stable. The traverse movement is driven by high performance AC servo motor while vertical arm movement and crosswise movement are driven by pneumatic cylinder. With different requirements of products, robot can work with various grippers and jigs to realize stable & perfect take-out products from mold byquick-descent of removal of products and slow-descent to place outside.
Features
1. Micro-computer control system was programmed with more safety protection functions to provide safeguard for operator and IMM. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.
2. 2. Palm controller incorporate changeable Chinese / English screen page, easy learning, multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.
3. 3. High rigidity structure design, stable construction, low vibration, abiding and long service life.
4. 4. Traverse, crosswise and vertical unit adopt high precision linear guiderail result in high speed, low noise, accurate position, wear resistance, heat resistance, long service life without distortion.
5. 5. Single stage arm adopt precision linear guide rail with high wear resistance; high rigid alloy beam which achieve high speed,low vibration and long service life.
6. 6. The telescopic type of vertical arm adopt high rigid alloy beam with the trait of light weight, strong structure, special design belt with double speed which can decrease the height of whole robot not only to meet the requirement of factory height limitation but alsoto increase vertical speed and stable performance.
7. 7. High Performance imported AC Servomotor,workingwith high precise linear guide rail and imported steel wire belt driven result in high speed, low noise. precision position at ±0.1mm.
8. 8. Jig circuit: molded parts quickly remove from the mold and slow drop outside the mold to place the parts, with the action function of "quick take and put down gently" to realize stable and perfect removal action and place products safely accordingto different products with various jigs.
9. 9. Assembled parts and structures design adopt oilless device, easy maintenance and long service life. (Guiderail and slide should be oiled regularly; Therod of cylinder should fill grease regularly.)
10. 10. Lightweight construction design,reduce the weight of moving parts, to achieve the best acceleration / deceleration speed, and work with microprocessor well result in significant power saving.
11. 11. Electrical parts adopt the world famous brands toprovide stable quality and interchangeable traits.
12. 12. Installing robots can increase product capacity,lowerproduct detective rate, ensure operators' safety, reduce labor,reduce waste.
Functions
Standard Functions
1 | Language Exchange | To support 2 language exchange and internal multi font and symbols for customers' choice |
2 | Jig Circuit | Standard 1 suction 1 grasp for various product removal |
3 | Teaching Function | Teaching program can be deleted, inserted. To edit coordinate program to work with auxiliary equipment simultaneously for saving outer controller |
4 | Standby Outside Mold | To be used for above mold interference with robot or jig |
5 | Extract at Stationary Platen | It can be taken out from male or female mold, fixed at 90 degree angle |
6 | Conveyor Interface | Equip with conveyor interface for connecting conveniently |
7 | Production Memory Record | It can trace production quantities back before power off |
8 | Maintenance Hint | It can remind maintenance time automatically |
9 | Internal Memory | 50 sets |
10 | Production Management | Stop operation and remind when the production reach quantities. |
11 | Monitor Protection | It will automatic screen out after no use for a period of time. It also can set monitor protection by time |
12 | Pressure Inspection | If the pressure is insufficient, the automatic alarm indicated insufficient pressure and the anti-falling cylinder ejects to prevent the arm falling |
13 | Linkage | Outside mold traverse to safety position then descend |
14 | Posture Double Head Valve Control | The posture will not return back when power suddenly off, it will not damage mold to make sure safety |
15 | Single Movement/Inch Movement Choice | Single movement for fast positioning, inch movement for adjusting position little by little, there are 0.1mm, 1mm, 1mm+ three speed options. |
16 | IO Resume | Record the changes of each I/O point for analysis when exceptions or faults occur |
17 | USB Port | Using USB for uploading & download mold data and update program |
Optional Funcions
1 | Spray Mold Release Agent | When the product demolding is not smooth, the interval time and spray time can be set |
2 | Additional Suction and Grasp Circuit | Can be extended to 4 suction & 2 grasp (total 6 circuits) which can be controlled signal individually |
3 | Photoelectric Inspection of Finished Product | Place the finished products on the conveyor belt to prevent the finished product for colliding with each other |
4 | Manual Lubrication | Pull the handle to pump lubrication. |
5 | Quick Jig Change | Realize the fast separation and combination of jig and robots, convenient and simple , can save the time of jig change |
6 | Euromap Connector | The connection with IMM can be equipped with EUROMAP 12 or EUROMAP 67 standard connector |
Application
Injection molding robot is a machine specialized equipment for injection molding production automation, it can reduce heavy labor, improve working conditions and production safety; Improve the production efficiency of IMM, stabilize product quality, improve good production rate, reduce costs, enhance the competitiveness of the company.
The robots distinguishes the single axis/three axis/five axisservo motor driven, and there are different applications in the industry. Different choices can be made according to the different requirements and budgets of customers. The single axis is mainly used for taking out products, and the 3/5 axis can beused for insert, taking out, stacking, etc., and used with the conveyor belt. With the development of injection moldingindustry, there will be continuous robots for feeding, mixing, automatic mold loading and unloading,recycling and other processes, and will be toward the direction of automation.
