Three/ Five Axes AC Servo Driven Robots are extensively applied to horizontal plastic injection machines from 50~850T which are mainly designed for rapid and precise removal on strict demands of good appearance of finished products and sprues. There are two types of arms: single stage and telescopic. Full AC servo motors are driven on three axes (traverse/ crosswise/ main arm) and five axes (traverse/crosswise &vertical for main arm & sub arm), take-out time at 0.65-1.5 sec and dry cylce time at 5-9 sec.All linear movement are controlled by servo driven control systems to cooperate with high rigidity structure of linear guiderail for realizing high precise take-out and accurate repeatability.
Features
1. Micro-computer control system was programmed with more safety protection functions to provide safeguard for operator and IMM. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.
2. Palm controller incorporate changeable Chinese / English screen page, easy learning, multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.
3. Full AC servo motors are driven on three axes(traverse/crosswise/main arm) and five axes (traverse/crosswise & vertical for main arm & sub arm),take-out time at 0.65-1.5 sec.
4. High rigidity structure design, stable construction, low vibration, abiding and long service life.
5. Traverse, crosswise and vertical unit adopt high precision linear guide rail result in high speed, low noise,
accurate position, wear resistance, heat resistance , long service life without distortion.
6. Single stage arm adopt precision linear guide rail with high wear resistance; high rigid alloy beam which achieve high speed, low vibration and long service life.
7. The telescopic type of vertical arm adopt high rigid alloy beam with the trait of light weight, strong structure, special design belt with double speed which can decrease the height of whole robot not only to meet the requirement of factory height limitation but also to increase vertical speed and stable performance.
8. High Performance imported AC Servomotor, working with high precise linear guide rail and imported steel wire belt driven result in high speed, low noise. precision position at ±0.1mm.
9. Jig circuit - molded parts quickly remove from the mold and slow drop outside the mold to place the parts, with the action function of " quick take and put down gently" to realize stable and perfect removal action and place products safely according to different products with various jigs.
10. In addition, AC/BC rotation axes can be customized for meeting customers' various products requirement.
11. Program can be edited according to product requirement which can apply to rapid removal, insert, or complicated automation occasion. It can realize special motion such as array, stack, counting, sample etc.
12. Multiple Protections - the maximum end position is equipped with limit switches, all direction of end position equipped with ant anti-collision device which can prevent the motion out of control. Complete safeguard for IMM and robot to ensure safety running.
13. Assembled parts and structures design adopt oilless device, easy maintenance and long service life. (Guiderail and slide should be oiled regularly; The rod of cylinder should fill grease regularly.)
14. Lightweight construction design,reduce the weight of moving parts, to achieve the best acceleration / deceleration speed, and work with microprocessor well result in significant power saving.
15. Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.
16. Installing robots can increase product capacity, lower product detective rate, ensure operators' safety, reduce labor, reduce waste.
Functions
Standard Functions
1 | Language Exchange | To support 8 language exchange and internal multi font and symbols for customers' choice |
2 | Jig Circuit | Standard 2 suction 2 grasp for various product removal |
3 | Teaching Function | Teaching program can be deleted, inserted. To edit coordinate program to work with auxiliary equipment simultaneously for saving outer controller |
4 | ,Vibration Removal, Move Inside Mold | To be used for removal of undercut product or hard removal product. |
5 | Standby Outside Mold | To be used for above mold interference with robot or jig |
6 | Extract at Stationary Platen | It can be taken out from male or female mold, fixed at 90 degree angle |
7 | Runner Release inside the Mold | It can release the runner or products inside the mold after clamping runner or suck the product. |
8 | Detective Products Placement | Automatic start or N shots disposal after detective products signal appearing. Each interval shots to put to the location for inspection. |
9 | Conveyor Interface | Equip with conveyor interface for connecting conveniently |
10 | Production Memory Record | It can trace production quantities back before power off |
11 | Maintenance Hint | It can remind maintenance time automatically |
12 | Internal Memory | 100 sets |
13 | Production Management | Stop operation and remind when the production reach quantities. |
14 | Monitor Protection | It will automatic screen out after no use for a period of time. It also can set monitor protection by time |
15 | Linkage | Outside mold traverse to safety position then descend |
16 | Posture Double Head Valve Control | The posture will not return back when power suddenly off, it will not damage mold to make sure safety |
17 | Vacuum Circuits | It will alarm if vacuum is insufficient when taking product out |
18 | Packing Arrangement | 4 sets stacking, the maximum packaging motion up to 200 & each axis packaging 256 points |
19 | Automatic alignment Position Parameter | In the automatic operation program, automatic position parameters can be manually renew |
20 | Micro Switch | It can realize micro adjustment function to control precisely.0.01→0.1→0.2→0.5→5→0.01 exchnage |
21 | IO Monitor | ,Two page monitor simultaneously in order to compare IMM & robot signal together |
22 | Soft Keyboard | Function same as hard Keyboard |
23 | Palm Controller Built-in Operator Manual | To review operator manual on line conveniently |
24 | Reserve Some IO Port | Reserve 4 output , 3 input for customer upgrade jig conveniently later |
25 | Interlock between IMM & Robot | Input IMM signal manually |
26 | Reserve 8 sets IMM & Robot Interlock signal | It is convenient for linkage between IMM & robot later |
27 | IO Resume | Record the changes of each I/O point for analysis when exceptions or faults occur |
28 | USB Port | Using USB for uploading & download mold data and update program |
29 | 3 Color Lamp | Remote monitor robots running status in order to manage factory conveniently |
Optional Funcions
1 | Spray Mold Release Agent | When the product demolding is not smooth, the interval time and spray time can be set |
2 | Middle Platen Inspection | Confirm the position of the middle platen in the three-platen mold to avoid the sub-arm hit the mold. |
3 | Additional Suction and Grasp Circuit | Can be extended to 4 suction & 4 grasp (total 8 circuits) which can be controlled signal individually |
4 | Pneumatic Scissors | Can be installed at the end of arm or traverse end for cutting runner |
5 | Photoelectric Inspection of Finished Product | Place the finished products on the conveyor belt to prevent the finished product for colliding with each other |
6 | Automatic Adjustment | The coding rules between the IMM and roobts are agreed in advance, IMM send the request of changing mold and then the robot automatically switches the mold information. |
7 | Robot Follow Up Movement | Work with precision distance sensor to correct the problem of mold open unstable position |
8 | Automatic Lubrication | Robot will automatically lubricate after running to setting number. |
9 | BC/AC Axes Servo Motor | Realize multi-angle, multi-posture movement trajectory |
10 | 90° Rotated Cylinder | Rotated Cylinder can take longer product after rotating to put outside |
11 | Vacuum Failure Circuit | Rapid demolding, Increase production efficiency |
12 | Quick Jig Change | Realize the fast separation and combination of jig and robots, convenient and simple , can save the time of jig change |
13 | Euromap Connector | The connection with IMM can be equipped with EUROMAP 12 or EUROMAP 67 standard connector |
14 | IO Board | Add IO board to realize IO signal extension |
Application
Injection molding robot is a machine specialized equipment for injection molding production automation, it can reduce heavy labor, improve working conditions and production safety; Improve the production efficiency of IMM, stabilize product quality, improve good production rate, reduce costs, enhance the competitiveness of the company. The robots distinguishes the single axis/three axis/five axis servo motor driven, and there are different applications in the industry. Different choices can be made according to the different requirements and budgets of customers. The single axis is mainly used for taking out products, and the 3/5 axis can be used for insert, taking out, stacking, etc., and used with the conveyor belt. With the development of injection molding industry, there will be continuous robots for feeding, mixing, automatic mold loading and unloading, recycling and other processes, and will be toward the direction of automation.
